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¿Para qué no sirven las matemáticas?

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Recibimos muchas preguntas sobre cómo hacemos para fabricar tantas pantallas por día. Es cierto que uno de los secretos es tener muchas máquinas, pero otro son las matemáticas.

El nozzle habitual es de 0,4 mm. El que viene con la impresora que tienes o la que estás pensando en comprar.

El agujero es circular, así que la sección que tiene es de π · 0,2 ².

Si hacemos los cálculos volumétricos para una línea, serían π · 0,2 ² · 0,25 mm, la máxima altura de capa segura. Esta podría incrementarse, pero aumentarían mucho los potenciales errores de impresión.

Nosotros hemos decidido cambiar los nozzles de las impresoras rápidas a 0,6 mm. ¿Qué aumento de velocidad supone esto?

Te voy a dar un rato (tic, tac, tic, tac…)

Ahora que habrás pensado que es un 50% más rápido, vamos a hacer lo nuestro, que son las mates:

El volumen nuevo sería de π · 0,3² · 0,4, es decir, la nueva altura de capa segura. Esto da un volumen de impresión por movimiento de (0,3² · 0,4 · pi) / (0,2 ² · 0,25 · pi) = aprox. 3,6 veces más rápido.

Y ahora ya lo sabes tú también.

Y esa no es la única ventaja. Se atasca mucho menos y, si lo hace, es mucho más probable que se solucione sin tener que cambiar la punta, que si es de acero no te va a gustar mucho tener que pagar una nueva.

Si quieres desatascar la máquina, te compras unas cuantas agujas que sirvan para el diámetro de tu nozzle y listo. Aquí puedes ver las que usamos nosotros:

Pues ya está, ¿no? Voy a meter un nozzle de 1 mm y a fundir, que ni es gerundio. Pero espera un momento: si el nozzle es más grande, también se ‘baba’ más. Esto hace que ajustar las retracciones sea un poco más complicado. De 0,4 a 0,6 ya se nota la diferencia, pero lo vas a poder gestionar.

Si no sabes cómo, en otras entradas te enseñaremos a hacerlo rápido, pero ya habrás visto por Youtube que es un tema de bajar temperatura y subir distancia y velocidad de retracción. Ese es el trío de los hilillos, del que hablaremos otro día.

Otro inconveniente es que el detalle es más bajo, pero hoy solo estamos hablando de velocidad. Y para impresiones con mejor detalle no nos vamos a poner a imprimir con plástico, que no es la tecnología. Tenemos 3 impresoras de resina para cuando la ocasión lo requiera :).

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